This allows for the stable detection of glossy aluminum vapor deposition packaging—simply install the Sensor directly above
This allows for the stable detection of glossy aluminum vapor deposition packaging—simply install the Sensor directly above
The included high luminance RGB three-color LED light emitting element drastically improves the light intensity. Meanwhile, Smart Noise Reduction technology in the Fiber Sensor is applied to reduce the amount of noise, resulting in a high dynamic range where the Sensor is not saturated even when detecting a mirror surface—without having to make any light intensity adjustments.
* Optical mirror and aluminum vapor deposition material measured at the distance with maximum incident level (13 mm); grayscale measured at the distance with minimum incident level (7 mm or 13 mm).
Stable detection even of similar colors with only minor differences
The high luminance white LED of the Fiber Amplifier Unit, and the high luminance RGB three-color LEDs and high efficiency optical system design of the Photoelectric Sensor deliver high power. "Smart Noise Reduction" (a light reception algorithm) and "N-Core" (a high-speed, high-precision IC) work together to dramatically reduce the effect of noise. Increasing the incident level and decreasing noise make it possible to obtain a high S/N ratio even when color differences are subtle.
Allowing support of packaging printing color variation, and helping to reduce downtime
RGB information for color marks and backgrounds for each lot is transmitted to a host and quantified. This information is then managed in a database, making it possible to set optimal thresholds and identify causes quickly if a problem occurs.
Until now, setting the threshold during commissioning required the knowledge of an expert. Now it is possible to get the optimal setting just by registering the RGB ratio of the packaging.
When the Sensor makes false detection, values can be checked to determine whether color variation from lot to lot in packaging material has occurred, making it easy to identify what has caused a problem and to then resolve it.
last update: July 06, 2016
Sensing method | Diffuse-reflective (mark detection) | |||
---|---|---|---|---|
Output | Push-pull | NPN | ||
Model | E3S-DCP21-IL2 | E3S-DCP21-IL3 | E3S-DCN21 | |
Sensing distance | 10 ±3 mm (White paper 10 ×10 mm) | |||
Spot size (reference value) | 1 × 4 mm | |||
Light source (wavelength) | Red LED (635 nm), Green LED (525 nm), Blue LED (465 nm) | |||
Power supply voltage | 10 to 30 VDC±10% (Ripple (p-p) 10% max.) | |||
Power consumption | 960 mW max.
(Reference: Power supply voltage 24 V, Current consumption 40 mA max.) |
|||
Control output | Load current: 100 mA max. (30 VDC max.) | |||
Indications | Operation indicator (orange), RUN indicator (green),
7-segment indicator (white), Key lock indicator (white), Timer indicator (white), 1-point teaching mode indicator (white) |
|||
Operation mode | High when mark is detected. | ON when mark is detected. | ||
Protection circuits | Power supply reverse polarity protection,
output short-circuit protection and output incorrect connection protection |
|||
Response time | Operate or reset: 50 μs max. for each (2-point teaching mode)
Operate or reset: 150 μs max. for each (1-point teaching mode) |
|||
Sensitivity adjustment | Teaching method | |||
Ambient illumination | Incandescent lamp: 3,000 lx max. | |||
Ambient temperature range | Operating: -10 to 55°C; Storage: -25 to 70°C (with no icing or condensation) | |||
Ambient humidity range | Operation: 35% to 85%, Storage: 35% to 95% (with no condensation) | |||
Insulation resistance | 20 MΩ min. (at 500 VDC) | |||
Dielectric strength | 1,000 VAC, 50/60 Hz for 1 min | |||
Vibration resistance | Destruction: 10 to 55 Hz with double amplitude of 1.5 mm for 2 hours each in X, Y, and Z directions | |||
Shock resistance | Destruction: 500 m/s2 3 times each in X, Y, and Z directions | |||
Degree of protection | IEC 60529 IP67 | |||
Connection method | M12, 4-pin connector | |||
Weight
(packed state/ Sensor only) |
Model with
connector |
Approx. 370 g/approx. 320 g | ||
Materials | Case | Diecast zinc (nickel-plated brass) | ||
Lens | Methacrylic resin (PMMA) | |||
Indicators | ABS | |||
Buttons | Elastomers | |||
Connector | Diecast zinc (nickel-plated brass) | |||
Main IO-Link functions | • Operation mode switching between NO and NC
• Timer function of the control output and timer time selecting function (Select a function from disabled, ON delay, OFF delay, one-shot or ON/OFF delay.) (Select a timer time of 1-5000 ms.) • Selecting function of ON delay timer time for instability (0 (disabled)-1000 ms) • Monitor output function (PD output indicating a relative detection quantity) • Energizing time read-out function (unit: h) • Initialize the settings function “Restore the factory settings” |
--- | ||
Communication
specifications |
IO-Link
specification |
Version 1.1 | --- | |
Baud rate | E3S-DCP21-IL3: COM3 (230.4 kbps),
E3S-DCP21-IL2: COM2 (38.4 kbps) |
--- | ||
Data length | PD size: 8 bytes, OD size: 1 byte (M-sequence type: TYPE_2_2) | --- | ||
Minimum
cycle time |
E3S-DCP21-IL3 (COM3): 1.5 ms,
E3S-DCP21-IL2 (COM2): 4.8 ms |
--- | ||
Accessories | Instruction manual |
* Standard Sensing Object for the Mark Sensor
Color | Munsell code |
---|---|
White | N9.5 |
Red | 4R 4.5/12.0 |
Yellow-red | 4YR 6.0/11.5 |
Yellow | 5Y 8.5/11.0 |
Yellow-green | 3GY 6.5/10.0 |
Green | 3G 6.5/9.0 |
Blue-green | 5BG 4.5/10.0 |
Blue | 3PB 5.0/10.0 |
Blue-purple | 9PB 5.0/10.0 |
Purple | 7P 5.0/10.0 |
Red-purple | 6RP 4.5/12.5 |
(Black) | (N2.0) |
last update: July 06, 2016
Diffuse-reflective Models
E3S-DCP21-IL2
E3S-DCP21-IL3
E3S-DCN21
Note: 1. Apply a screw tightening torque of 2.0 N·m or less.
2. Be sure to tighten the external lens or cover until it reaches the chassis.
TITLE | DOCUMENT TYPE | SIZE |
E3S-DC/E3NX-CA Series | Catalog | 16225 KB |
---|---|---|
E3S-DCP21-IL
(INDEX LIST) Color Mark Photoelectric Sensor(ENG/CHI) |
Instruction Manual | 3311 KB |
E3S-DC Series
Color Mark Photoelectric Sensor |
Instruction Manual | 13804 KB |